Waste Plastic Chemical Recycling Solution

Technical Advantages

1. Customized Heating System
Flexible heating configurations—including flue gas heating or electromagnetic induction heating—can be selected to meet local environmental and safety regulations, simplifying project approval.

2. Multi-Level Energy Recovery
Advanced waste heat recovery technology achieves an overall thermal energy utilization rate of over 80%, significantly reducing unit energy consumption and operating costs.

3. Highly Automated Operation
The entire process is controlled through a centralized DCS (Distributed Control System) with multiple safety interlocks, minimizing manual intervention while ensuring continuous and reliable operation.

4. Superior Oil Yield and Product Quality
Precise temperature control combined with a three-stage gradient condensation system delivers a total liquid yield of 70–80%, producing consistently high-quality pyrolysis oil with enhanced commercial value.

5. Modular Plant Design
Equipment is factory pre-assembled into modular units prior to shipment, reducing onsite construction work, shortening installation time, and accelerating project delivery.

Processing Material

PP Plastics:
Food packaging bags, Plastic grocery bags, Shrink films, PP woven sacks, FIBCs (Jumbo Bags)

PE Plastics:
Shopping bags, Garbage bags, Storage bags, Courier and logistics packaging films, Stretch films,
Agricultural films

PS Plastics:
Beverage cups, Foam food containers, Fruit and bakery trays, Foam boards, EPS foam boxes

Other Plastics:
Rigid plastics belonging to the categories above are also suitable feedstock.The system can tolerate limited amounts of mixed plastics such as PET and PC. However, feedstock containing PVC or rubber contaminants is not recommended, as these materials may adversely affect product quality and system performance.

Application Scenarios

• Closed-loop plastic recycling and remanufacturing
• Chemical raw material production
• Polymer repolymerization
• High-value chemical product preparation

Capacity

Technology under development; commercial scale customizable based on project requirements (small-scale pilot testing completed, entering scale-up phase)

Process Flow

Feedstock Pretreatment→ Drying→ Extrusion & Size Reduction→ Sealed Oxygen-Free Feeding→ Low-Temperature Catalytic Pyrolysis→ Multi-Stage Condensation→ Pyrolysis Oil Recovery→ Non-Condensable Gas Purification→ Reuse of Non-Condensable Gas (for process heating or power generation)

Commercial Value

• Completing the Plastic Recycling Landscape – Chemical recycling and physical recycling complement each other, jointly promoting the development of the circular plastic economy, especially for plastic waste that is difficult to process physically.
• Solving High Investment & High Energy Consumption Issues – BoReTech is committed to developing more efficient and low-energy chemical recycling technologies, reducing project investment and operating costs.
• Exploring Blue Ocean Market – The recycling market for waste textiles, colored PP plastics, and difficult-to-sort mixed plastics has huge potential, with chemical recycling technology offering broad commercialization prospects.
• Promoting Closed-Loop Plastic Recycling – Through chemical depolymerization or thermochemical recycling, waste plastics are reduced to small molecules or monomers, achieving true closed-loop recycling of "bottle-to-bottle" or "waste plastic to new plastic."
• Technological Innovation Leadership – BoReTech's chemical recycling technology has entered the final stage of small-scale pilot testing, providing first-mover advantages to seize opportunities in the chemical recycling market.