Breaking the Four Major Industry Challenges, Revolutionizing High-Value Recycling
Flexible Film Recycling Solution
背景
Waste agricultural film, industrial film, and other plastic films are generally characterized by their light weight, tendency to cling, and high impurity content. Traditional recycling methods struggle to achieve efficient cleaning and effective separation, resulting in poor-quality recycled plastic with limited application value and economic benefits. Addressing this pain point, Boretech has introduced an advanced film recycling solution that successfully overcomes the four major challenges of conventional processes.:Low Washing Efficiency, Limited Processable Material Types, High Residual Moisture, High Energy Consumption & Emissions.
Feature
▶High Efficiency and Large Capacity.
▶Deep Cleaning Removes Stains, Pesticide Residues, and Ink; Impurity Content ≤1% for High-Quality Recycling.
▶Precise Closed Loop Temperature Control Ensures Uniform Drying with Moisture Content ≤5%.
▶Water-Saving System Improves Efficiency, Reducing Energy Consumption and Pollution.
The basic module, combined with optional modules, enables the delamination of multi-layer films, separation of paper label, and removal of organic residues, sediment, adhesives, printing ink, and volatile organic compounds.
Basic Module for Recycling Post-Industrial and Post-Consumer Films
▶Shredding Module
Films often come in irregular sizes, are bulky, and prone to tangling. The shredder breaks them into smaller pieces, facilitating feeding and ensuring efficient operation of downstream processes such as dry impurity removal.
▶Pre-Washing & Crushing Module
Materials undergo intensive washing in a high-speed pre-washer, where impurities settle at the bottom and are periodically discharged into the water circulation system for removal. The cleaned material is then transported via water flow to a crusher for wet grinding, which also performs friction washing, extending blade life. The crushed material and water mixture enter a friction dewatering machine, where impurities are separated and discharged with water through the mesh.
▶Rinsing & Squeezing Module
After high-speed rinsing and float washing, the material enters a friction dewatering machine. Impurities are carried away by water through the mesh under friction, achieving washing and separation. The material then undergoes squeezing to further reduce moisture content.
▶Dewatering & Drying Module
Mechanical dewatering reduces moisture content to below 8%, and fines are collected via a negative pressure conveying system. The material then undergoes two stages of hot air drying to achieve a moisture content of ≤5%.
Optional Modules for Recycling Different Types of Films
▶Dry Impurity Removal Module
Effectively removes high levels of solid impurities (e.g., from agricultural mulch films) without using water.
▶Hot Washing with Detergent Module
Wash films to remove labels, adhesives, printing ink (including resins, pigments, solvents), and heavy oil-based contaminants. Effectively removes residual adhesives, ink, and oils on the film surface, ensuring quality in subsequent processing (e.g., avoiding black spots during pelletization or defects in recycled films).
Applicable Material Types
Material Category
Specific Classification
Module Options
PE Agricultural Film
Mulch Film
Basic / Basic + Dry Impurity Removal Module
Greenhouse Film
Basic
PE Industrial Film
Consumer & Packaging Film
Basic / Basic + Hot Washing & Deinking
Heavy-Duty Packaging Film
Basic
PP Woven Bags
Agricultural, Food, Construction Use
Basic / Basic + Deinking
Basic Process
Shredding → Pre-washing → Crushing → Inclined Friction Dewatering → High-speed Washing → Float Washing → Inclined Friction Dewatering → Squeezing → Centrifugal Dewatering → Hot Air Drying → Buffer
3D描画
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