Low cost, compact footprint, low energy consumption

Eco-spin: Fiber Drying Technology Solution

背景

Boretech has launched a chemical fiber drying technology solution: Eco - spin, which solves the three major contradictions in the polyester staple fiber industry:
1.High raw material costs and low finished product prices leave manufacturers with thin profit margins.
2.High energy consumption of traditional equipment.
3.High construction costs.

Description

[Low Cost] Reduces construction costs by 40%.
[Compact Footprint] Eco-spin occupies 1,298㎡, compared to traditional semi-continuous drying systems (2,755㎡), reducing floor space by nearly 50% and cutting construction costs by 40%.
[Low Energy Consumption] Eco-spin saves 80 kWh per ton of fiber ≈ ¥90. Annual savings reach 792,000 kWh ≈ ¥891,000.
[Improved Quality] Equipped with a vacuum system, it effectively removes moisture, impurities, and small-molecule monomers from the melt, significantly enhancing ash removal and producing fibers with brighter color.
[High Efficiency & Ease of Use] Features a simple, intuitive interface, high automation, and user-friendly operation.

Feature

[Dynamic Drying System] Drying time is only 1.5 hours, with moisture content ≤600ppm, 4–6 hours faster than traditional drying methods, saving 30%–50% in energy.
[Twin-Conical Screw] Achieves a production rate of 2,300 kg/h, with melt residence time 47 seconds shorter than in traditional screws.
[Vacuum System] Effectively reduces raw material moisture content, significantly shortening pre-drying time.

Production capacity

30 tons/day
Widely applicable to various fiber types, including cotton-type, 3D hollow, high-strength low-elongation fibers, and especially suitable for production lines equipped with reactor vessels.

3D描画

成功事例